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Case Study (Serbia) — Safer, More Controlled Cutting Turns Into Higher Throughput

Case Study (Serbia) — Safer, More Controlled Cutting Turns Into Higher Throughput

2026-02-09

Market Background

Many European scrap operators are now optimizing for repeatability: stable output sizes, safer work zones, and consistent shift performance. Mixed heavy scrap often triggers “operator-dependent cutting”—frequent repositioning, trial cuts, and irregular output piles. That variability slows dispatch and increases risk. As Serbia’s scrap market grows, buyers and logistics partners increasingly reward yards that can deliver standardized cut sizes on schedule. This drives demand for a hydraulic container shear that keeps cutting controlled and predictable.

Customer & Application Scenario

This customer struggled with:

  • Too much manual repositioning around the cutting zone

  • Unstable cut length that complicated stacking and transport

  • Throughput drops when scrap batches changed shape
    They wanted a scrap cutting shear that reduces intervention and keeps a steady rhythm.

Our Solution (Workflow + Why This Model)

Jiangsu Wanshida Hydraulic Machinery Co., Ltd. delivered the Q43W-4000A3 400 ton scrap shear as a centralized sizing station. The hold cylinder supports more stable clamping, helping reduce trial cuts. With 3–4 cuts/min, a 1400 mm blade, and a defined output mouth, this industrial scrap shear produces more consistent discharge behavior—important for building tidy piles and reducing last-minute sorting before loading.

Product Specification Table (Q43W-4000A3)

Item Specification
Product Q43W-4000A3 Container Scrap Metal Shear
Cutting force 400 ton class (Cutting cylinders: 2000×2 kN, 2 pcs, stroke 950 mm)
Hold cylinder 1000 kN (100 ton), stroke 800 mm
Speed-up cylinder 500 kN (50 ton), stroke 970 mm
Feeding mouth (L×W) 3200 × 2400 mm
Output mouth (W×H) 1400 × 400 mm
Blade length 1400 mm
Cutting speed 3–4 times/min
Capacity 4–6 t/h
Max system pressure 25.0 MPa
Cooling Air cooling system
Motors 37 kW × 2 sets, 1480 r/min
Pumps HY160Y-RP × 2 sets, 160 ml/r, 31.5 MPa
Power supply 380V / 50Hz (customizable)
Total power ~85.5 kW (heating power 9 kW)
Overall size (L×W×H) 6650 × 2500 × 2920 mm
Total weight ~20.5 ton
Typical cuttable scrap

Square 100×100;

Angle 180×180×15 (3 pcs);

Round Φ110;

I-beam 320×132×11.5;

Plate 30×450;

Channel 320×90×10

Customer Feedback (Operational Results)

Operators reported fewer interruptions from awkward pieces, more consistent output piles, and improved yard discipline. Dispatch became easier because the cutting step stopped creating unpredictable delays.

Key Takeaway

A container shear for scrap metal improves safety and throughput when it reduces operator intervention and stabilizes output.

FAQ

Q1: How does strong holding improve productivity?
Stable clamping reduces repositioning time and prevents wasted cuts on unstable pieces.
Q2: What cutting speed is practical for daily operation?
A stable 3–4 cuts/min rhythm often performs better than “fast on paper” machines that interrupt frequently.
Q3: What affects real capacity most?
Feed consistency, scrap mix, and re-handling time—more than nominal tonnage alone.

 

CTA: Share your scrap mix and daily tonnage. We’ll propose a container shear setup that fits your yard workflow and shipping targets.

najnowsza sprawa firmy na temat
Szczegóły rozwiązań
Created with Pixso. Do domu Created with Pixso. rozwiązania Created with Pixso.

Case Study (Serbia) — Safer, More Controlled Cutting Turns Into Higher Throughput

Case Study (Serbia) — Safer, More Controlled Cutting Turns Into Higher Throughput

Market Background

Many European scrap operators are now optimizing for repeatability: stable output sizes, safer work zones, and consistent shift performance. Mixed heavy scrap often triggers “operator-dependent cutting”—frequent repositioning, trial cuts, and irregular output piles. That variability slows dispatch and increases risk. As Serbia’s scrap market grows, buyers and logistics partners increasingly reward yards that can deliver standardized cut sizes on schedule. This drives demand for a hydraulic container shear that keeps cutting controlled and predictable.

Customer & Application Scenario

This customer struggled with:

  • Too much manual repositioning around the cutting zone

  • Unstable cut length that complicated stacking and transport

  • Throughput drops when scrap batches changed shape
    They wanted a scrap cutting shear that reduces intervention and keeps a steady rhythm.

Our Solution (Workflow + Why This Model)

Jiangsu Wanshida Hydraulic Machinery Co., Ltd. delivered the Q43W-4000A3 400 ton scrap shear as a centralized sizing station. The hold cylinder supports more stable clamping, helping reduce trial cuts. With 3–4 cuts/min, a 1400 mm blade, and a defined output mouth, this industrial scrap shear produces more consistent discharge behavior—important for building tidy piles and reducing last-minute sorting before loading.

Product Specification Table (Q43W-4000A3)

Item Specification
Product Q43W-4000A3 Container Scrap Metal Shear
Cutting force 400 ton class (Cutting cylinders: 2000×2 kN, 2 pcs, stroke 950 mm)
Hold cylinder 1000 kN (100 ton), stroke 800 mm
Speed-up cylinder 500 kN (50 ton), stroke 970 mm
Feeding mouth (L×W) 3200 × 2400 mm
Output mouth (W×H) 1400 × 400 mm
Blade length 1400 mm
Cutting speed 3–4 times/min
Capacity 4–6 t/h
Max system pressure 25.0 MPa
Cooling Air cooling system
Motors 37 kW × 2 sets, 1480 r/min
Pumps HY160Y-RP × 2 sets, 160 ml/r, 31.5 MPa
Power supply 380V / 50Hz (customizable)
Total power ~85.5 kW (heating power 9 kW)
Overall size (L×W×H) 6650 × 2500 × 2920 mm
Total weight ~20.5 ton
Typical cuttable scrap

Square 100×100;

Angle 180×180×15 (3 pcs);

Round Φ110;

I-beam 320×132×11.5;

Plate 30×450;

Channel 320×90×10

Customer Feedback (Operational Results)

Operators reported fewer interruptions from awkward pieces, more consistent output piles, and improved yard discipline. Dispatch became easier because the cutting step stopped creating unpredictable delays.

Key Takeaway

A container shear for scrap metal improves safety and throughput when it reduces operator intervention and stabilizes output.

FAQ

Q1: How does strong holding improve productivity?
Stable clamping reduces repositioning time and prevents wasted cuts on unstable pieces.
Q2: What cutting speed is practical for daily operation?
A stable 3–4 cuts/min rhythm often performs better than “fast on paper” machines that interrupt frequently.
Q3: What affects real capacity most?
Feed consistency, scrap mix, and re-handling time—more than nominal tonnage alone.

 

CTA: Share your scrap mix and daily tonnage. We’ll propose a container shear setup that fits your yard workflow and shipping targets.